Issues fixed under warranty

OPSSS, sorry to hear about that.
i am from Spain too, i have the Easy shift on, but to be truly it does not work as smooth as other i have tried...so i keep changing gear with the clutch.
Down shifting with the Easy shift is a lottery....
 
OPSSS, sorry to hear about that.
i am from Spain too, i have the Easy shift on, but to be truly it does not work as smooth as other i have tried...so i keep changing gear with the clutch.
Down shifting with the Easy shift is a lottery....
You can get it adjusted at the dealer, it is an easy fix. Mine works smoothly, much more than in my previous KTM .
 
Thanks i will go, i have tried the Kawasaki quickshifter and compared with the one of the vitpilen is butter and precise
 
Let's add a new issue to the list. It hasn't been still fix but I am confident it will be covered by warranty after talking to a couple of dealers.

I was doing a trip through the Alps and Dolomites. After 3000km in 7 days on twisty roads (avoiding highway at all costs) and with 2000 more left to get back home, the rear shock decided to die in Austria. I was riding and suddenly all the suspension oil was gone. You can see the "last drop" in the picture. Bike is now 6000km.

The sad thing (besides having to wait 12 hours for the tow truck as nobody seemed to be working in Austria on a Sunday) it was that even being 2 hours away from the factory where the bike was born the spare parts were taking 3-4 days to arrive. Therefore my insurance send me back home and I now need to wait for a couple of weeks until the bike is in Spain and they fix it.

I foresee between 1 and 2 months without the bike (being optimistic). I think that is reason enough to convince my wife that I need a second bike. :)
 

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Let's add a new issue to the list. It hasn't been still fix but I am confident it will be covered by warranty after talking to a couple of dealers.

I was doing a trip through the Alps and Dolomites. After 3000km in 7 days on twisty roads (avoiding highway at all costs) and with 2000 more left to get back home, the rear shock decided to die in Austria. I was riding and suddenly all the suspension oil was gone. You can see the "last drop" in the picture. Bike is now 6000km.

The sad thing (besides having to wait 12 hours for the tow truck as nobody seemed to be working in Austria on a Sunday) it was that even being 2 hours away from the factory where the bike was born the spare parts were taking 3-4 days to arrive. Therefore my insurance send me back home and I now need to wait for a couple of weeks until the bike is in Spain and they fix it.

I foresee between 1 and 2 months without the bike (being optimistic). I think that is reason enough to convince my wife that I need a second bike. :)
I have seen this on the internet a few times Mainly on the KTM 790/890. Heat from the exhaust/cat. I have also seen heat shields to help with the problem. Hope your dealer here in Spain is better than mine ( they can´t even tighten the chain correctly) Hope it´s fixed quickly and competently.
 
I have seen this on the internet a few times Mainly on the KTM 790/890. Heat from the exhaust/cat. I have also seen heat shields to help with the problem. Hope your dealer here in Spain is better than mine ( they can´t even tighten the chain correctly) Hope it´s fixed quickly and competently.

I don't think it is much better. Last time I had the bike there to fix a front sprocket oil leak I had to remove 350ml of oil when I arrived home because they refill it exceeding the maximum.

I am questioning changing the bike. In almost 30 years of riding this was the first bike that didn't allow me to finish a trip, and probably the newest I have taken on a trip (it had 3000 km when I started). I know this things can happen, but I do not know if I will recover my confidence in this unit. Sometimes is better to travel with an old glory that can be fixed in any workshop and parts are readily available.
 
@Fighter BTW (no criticism), but why didn't you just order (regardless of the insurance) an aftermarket shock online to your location on the trip? This way you could have continued your trip and also ride back home. Once back home, you could have tried to sort out the warranty issues with your local dealer but could still ride the bike. That’s what I would have done.
It would of course still have caused a delay of a few days on your trip, but things like that can simply be part of a trip; as long as the trip can continue.
Many moons ago, we took a trip in an old MG Midget from the 70th from Northern Germany through France and Northern Spain (Bilbao, Irun, San Sebastian, Hondarribia); crossing the Pyrenees; and back. You wouldn't believe how often we broke down and had to get the MG running again; lately, the engine required at least a liter of oil for every tankful of fuel. Yet it was an absolutely amazing trip that has stayed in our memories even many years later; and without any regrets.
 
@Fighter BTW (no criticism), but why didn't you just order (regardless of the insurance) an aftermarket shock online to your location on the trip? This way you could have continued your trip and also ride back home. Once back home, you could have tried to sort out the warranty issues with your local dealer but could still ride the bike. That’s what I would have done.
It would of course still have caused a delay of a few days on your trip, but things like that can simply be part of a trip; as long as the trip can continue.
Many moons ago, we took a trip in an old MG Midget from the 70th from Northern Germany through France and Northern Spain (Bilbao, Irun, San Sebastian, Hondarribia); crossing the Pyrenees; and back. You wouldn't believe how often we broke down and had to get the MG running again; lately, the engine required at least a liter of oil for every tankful of fuel. Yet it was an absolutely amazing trip that has stayed in our memories even many years later; and without any regrets.

I thought about that. I even thought it was a sign to put a WP Ápex pro, but all options they were giving me were taking 2-3 days to arrive. I had a maximum of 4 days to go back to Spain and that would habe meant to come back by highways that is something I would not have enjoyed.

I even considered buying a cheap second hand bike, but to do it legally I needed to make a new plate to import it and it was also a pain of paperwork.
 
I thought about that. I even thought it was a sign to put a WP Ápex pro, but all options they were giving me were taking 2-3 days to arrive. I had a maximum of 4 days to go back to Spain and that would habe meant to come back by highways that is something I would not have enjoyed.

I even considered buying a cheap second hand bike, but to do it legally I needed to make a new plate to import it and it was also a pain of paperwork.

OK; whenever we went on trips like that, we always left ourselves a buffer of at least a few days; for exactly those kinds of reasons/situations...
 
Let's add a new issue to the list. It hasn't been still fix but I am confident it will be covered by warranty after talking to a couple of dealers.

I was doing a trip through the Alps and Dolomites. After 3000km in 7 days on twisty roads (avoiding highway at all costs) and with 2000 more left to get back home, the rear shock decided to die in Austria. I was riding and suddenly all the suspension oil was gone. You can see the "last drop" in the picture. Bike is now 6000km.

The sad thing (besides having to wait 12 hours for the tow truck as nobody seemed to be working in Austria on a Sunday) it was that even being 2 hours away from the factory where the bike was born the spare parts were taking 3-4 days to arrive. Therefore my insurance send me back home and I now need to wait for a couple of weeks until the bike is in Spain and they fix it.

I foresee between 1 and 2 months without the bike (being optimistic). I think that is reason enough to convince my wife that I need a second bike. :)
i wonder if deleting the catalytic convertor and putting a straight pipe on would get rid of a lot of the heat under the shock? Would sound pretty good too.
 
I have seen this on the internet a few times Mainly on the KTM 790/890. Heat from the exhaust/cat. I have also seen heat shields to help with the problem. Hope your dealer here in Spain is better than mine ( they can´t even tighten the chain correctly) Hope it´s fixed quickly and competently.
hello, i would like to buy one of those shields in aliexpress. Do you know the model that fix with our bike?
thanks in advance
 
hello, i would like to buy one of those shields in aliexpress. Do you know the model that fix with our bike?
thanks in advance
@jacasado, I am not sure what would fit. However I assume a shield for the KTM 790/890, CF Moto 800/1000 etc would fit as they are essentially the same engine.
 
@jacasado Typically, such self-adhesive heat protection mats withstand radiant temperatures of up to 1,000°C.
With another bike I also used them at a heat shield and it worked fine.

Bildschirmfoto 2026-08-28 um 10.57.45.jpg
 
I used them on my luggage and they didn't stand up to constant high temperatures.
Why not try both? The heat shield is pretty cheap

1787919194510.jpg
 
@blue_monkey As far as I know, the direct temperature applied to the mat; or acting directly upon it; should not exceed 500°C.
Exhaust gas temperatures are way higher than that, which is likely why the mat didn't work in your case.

Why not try both? The heat shield is pretty cheap
That's how I would do it as well; and that's also how I understood that @jacasado intends to do it.
The mats reflect heat; if it is applied to the heat shield on the cat-side, the shield would heat up significantly less; double protection for the shock... (y);)
 
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@blue_monkey As far as I know, the direct temperature applied to the mat; or acting directly upon it; should not exceed 500°C.
Exhaust gas temperatures are way higher than that, which is likely why the mat didn't work in your case.


That's how I would do it as well; and that's also how I understood that @jacasado intends to do it.
The mats reflect heat; if it is applied to the heat shield on the cat-side, the shield would heat up significantly less; double protection for the shock... (y)
Another problem could be the increase of the temperature of the catalyst, if I use the self adhesive protection...what you think Tom?
 
Another problem could be the increase of the temperature of the catalyst, if I use the self adhesive protection...what you think Tom?
I don't think the heat shield and the additional heat protection mat would have any impact on the temperature of the cat; the cat remains fully exposed to the surrounding air.
But to be honest, I'm also not entirely convinced that the leaking shock issue seen on some bikes has anything to do with the heat radiating from the cat; at least not with the Dukes and the 801. Maybe it's different with the KTM Adventure and the Norden; if you're riding off-road at high ambient temperatures and at very low speed over a longer periode of time. But that's just a guess...
 
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